Super Stainless Steel

904L Supply Detail

Category

  • Bar and Rod

  • Plate and Sheet

  • Strip

  • Pipe and Tube

  • Wire

  • Welding

  • Powder Material

  • Cast Products

  • Forged Products

  • Fittings

  • Fastening

    Forms & Sizes

    Round Bar:
    φ2–500 mm, 1–6 m length

    Flat/Square Bar:
    4–100 mm thickness/width

    Hex Bar:
    A/F 3–100 mm

    Hollow Bar:
    OD 20–300 mm

    Forms & Sizes

    Sheet:
    0.3–6 mm thickness

    Medium Plate:
    6–25 mm thickness

    Heavy Plate:
    25–100 mm thickness

    Forms & Sizes

    Standard Strip:
    0.05–3 mm thick,
    10–600 mm wide

    Precision strip:
    0.01–0.5 mm thick,
    tight tolerance ±0.005 mm

    Foil:
    0.005–0.1 mm thick

    Forms & Sizes

    Seamless Tube:
    OD 6–450 mm,
    WT 1–50 mm,
    1–12 m length

    Welded Tube:
    OD 10–600 mm,
    WT 1–20 mm

    Capillary Tube:
    OD 1–10 mm,
    WT 0.1–2 mm

    Forms & Sizes

    Wire Form:
    Cold Drawn Wire,
    Bright Wire,
    Spring Wire,
    Fine Wire,
    Ultra-fine Wire

    General Diameter:
    φ0.1–10 mm

    Coil Weight:
    50–500 kg,
    customizable tolerance

    Forms & Sizes

    Solid Wire:
    φ0.8–4.0 mm

    Flux-cored Wire:
    φ1.2–4.0 mm

    Welding Rod:
    φ2.0–5.0 mm

    Forms & Sizes

    Powder Form:
    AM 3D Printing Powder,
    Spherical Powder,
    Gas-atomized Powder,
    Water-atomized Powder

    Particle Size:
    10–150 μm

    Sphericity:
    ≥90% for AM grade

    Forms & Sizes

    Cast Ingot:
    φ200–800 mm

    Precision Casting:
    min wall 0.5 mm

    Cast Pipe:
    OD 100–600 mm,
    WT 10–50 mm

    Forms & Sizes

    Forged Bar:
    Φ35–500 mm

    Forged Ring:
    OD 200–2000 mm

    Forging Weight:
    1–5000 kg

    Forms & Sizes

    Fittings Form:
    Elbow, Tee, Reducer, Flange, Cap, Outlet, Lap Joint

    Size range:
    1/2''–24'' (DN15–DN600)

    Wall thickness:
    Sch10–Sch160, STD, XS, XXS

    Pressure Class:
    150–2500 LB

    Forms & Sizes

    Fastening Form:
    Bolt, Nut, Screw, Stud, Washer, Pin, Rivet

    Metric: M3–M64

    Imperial: #4–2.5''

    Length: 6–500 mm

904L Product Description

Overview

904L is a high-alloy, low-carbon austenitic stainless steel with added molybdenum and copper. This datasheet presents the material within the American standard system.

With approximately 25% nickel, 20% chromium, 4.3% molybdenum and 1.5% copper, 904L offers corrosion resistance well above standard 18-8 grades, with a pitting-resistance equivalent number (PREN) around 34-36. The high nickel and molybdenum give strong resistance to chloride stress-corrosion cracking and to pitting, while the deliberate copper addition makes it especially resistant to sulphuric and phosphoric acids. The very low carbon (<=0.020%) ensures good resistance to intergranular corrosion after welding.

Typical applications include sulphuric-acid processing equipment, phosphoric-acid plant, flue-gas desulphurization, seawater and brackish-water systems, pulp-and-paper bleaching equipment, and components for the chemical, pharmaceutical and food industries.

1. Physical Properties

Values for the solution-annealed condition.

Property Value Unit
Density 8.0 g/cm³
Melting range 1300-1390 °C
Young's modulus (20 °C) 195 GPa
Thermal conductivity (20 °C) 12 W/m·K
Coefficient of thermal expansion (20-100 °C) 15.3 µm/m·°C
Specific heat (20 °C) 450 J/kg·K
Electrical resistivity (20 °C) ~0.95 µΩ·m
Magnetic response Non-magnetic (austenitic)

2. Chemical Composition (wt %)

Composition per ASTM A240.

Element Symbol Min % Max % Role in Alloy
Iron Fe Balance Base element
Nickel Ni 23.0 28.0 Austenite stability; SCC resistance
Chromium Cr 19.0 23.0 Passivity; corrosion resistance
Molybdenum Mo 4.0 5.0 Pitting + crevice resistance
Copper Cu 1.0 2.0 Sulphuric/phosphoric-acid resistance
Manganese Mn 2.0 Deoxidiser
Silicon Si 1.0 Deoxidiser
Carbon C 0.020 Very low (intergranular resistance)
Phosphorus P 0.045 Residual impurity
Sulphur S 0.035 Residual impurity

Nominal: 25Ni-20Cr-4.3Mo-1.5Cu. PREN ~ 34-36.

3. Mechanical Properties

Solution-annealed condition, per ASTM A240 for UNS N08904.

Property Value Unit
Tensile strength >=490 MPa
0.2% yield strength >=220 MPa
Elongation at break >=35 %
Brinell hardness <=90 HRB

Confirm against the mill test report.

4. Corrosion Resistance

Environment Performance Notes
Sulphuric acid Excellent Cu addition is key
Phosphoric acid Excellent Including impure (wet-process) acid
Chloride pitting Good PREN ~34-36
Crevice corrosion Good Better than 316L
Chloride SCC Excellent High Ni content
Acetic / formic acids Excellent Organic acids

Resistance is intermediate between standard 316/317 grades and the 6Mo super-austenitics.

5. Heat Treatment

A solid-solution alloy; it is not hardenable by heat treatment.

Solution Anneal approximately 1090-1175 °C, followed by rapid cooling (water quench) to dissolve secondary phases and retain optimum corrosion resistance.

6. Weldability and Joining

Readily weldable by GTAW, GMAW and SMAW. A matching or over-alloyed nickel-base filler is used to maintain corrosion resistance in the weld.

Process Applicability Filler / Consumable
GTAW / TIG Excellent Matching 904L or Ni-base (e.g. ERNiCrMo-3)
GMAW / MIG Good Matching 904L or Ni-base
SMAW / stick Good Matching or Ni-base electrode

No preheat required; control interpass temperature; post-weld heat treatment not normally required because of the low carbon.

7. Machinability and Fabrication

Machining Guidelines

Parameter Recommendation
Machinability Moderate; work-hardens; sharp tooling, slow-to-moderate speeds, positive feeds
Work hardening Higher than carbon steel; avoid dwelling
Coolant Ample flood coolant

Forming Processes

Process Notes
Cold forming Good ductility; work-hardens
Hot forming ~1150-900 °C; solution anneal + quench afterward

8. Applications

Industry Typical Components Key Requirements
Chemical processing Sulphuric/phosphoric-acid equipment Cu-enhanced acid resistance
Flue-gas desulphurization Scrubbers, ducting Chloride + acid resistance
Pulp & paper Bleaching equipment Halide resistance
Marine / seawater Heat exchangers, condensers Pitting + SCC resistance
Oil & gas Process equipment, tubing Sour-service resistance

9. Available Product Forms and Standards

Product Form Standard Notes
Plate, sheet and strip ASTM A240 / ASME SA-240 · UNS N08904
Bar and shapes ASTM A276 / A479 · UNS N08904
Seamless / welded pipe ASTM A312 / A790 · UNS N08904
Seamless / welded tube ASTM A249 / A269 · UNS N08904
Forgings / fittings ASTM A182 / B366 · UNS N08904
Sour service NACE MR0175 / ISO 15156 Acid-gas applications

High-alloy austenitic stainless steel. UNS N08904.

10. Comparison with Related Alloys (UNS System)

UNS Cr % Mo % Cu % PREN Best Used For
904L 19-23 4.0-5.0 1.0-2.0 ~34 Sulphuric/phosphoric acid; general
316L 16-18 2.0-3.0 ~24 General corrosion service
317L 18-20 3.0-4.0 ~30 Higher pitting than 316L
254SMO 19.5-20.5 6.0-6.5 0.5-1.0 ~43 6Mo seawater service
926 19-21 6.0-7.0 0.5-1.5 ~43 6Mo seawater service

Why Choose us?

Click to add WeChat